Muhammad Haris Ghani
[ RETURN TO ALL WORK ]
[ CASE SPECIFICATION // Thermal & Energy Systems ]

Solar Parabolic Trough Concentrator — Domestic Thermal Heating System.

Designed, simulated, and physically fabricated a full-scale Solar Parabolic Trough Concentrator as the Bachelor of Science (BS) Final Year Capstone Project at NUTECH. The system harnesses direct solar irradiance by focusing concentrated sunlight onto a focal copper receiver pipe carrying heat-transfer fluid, circulating thermal energy through a closed-loop hydronic radiator system to provide sustainable, zero-emission domestic interior space heating. Conducted comprehensive thermodynamic heat transfer calculations, structural frame static stress analysis, and internal fluid CFD simulations in SolidWorks & ANSYS before manufacturing, assembling, and field-testing the physical working prototype.

SolidWorks3D Design & CADStructural AnalysisThermodynamicsCFD AnalysisThermal FEAPhysical Fabrication
Solar Parabolic Trough Concentrator — Domestic Thermal Heating System 3D CAD Model
01 // 3D CAD ASSEMBLYSOLIDWORKS
Solar Parabolic Trough Concentrator — Domestic Thermal Heating System Fabricated Prototype
02 // PHYSICAL FABRICATED PROTOTYPELAB TESTED
01 // TECHNICAL CHALLENGE

Engineering a cost-effective, high-concentration parabolic trough required calculating precise parabolic curvature geometry to maximize optical intercept factor on the focal copper tube, ensuring structural frame stability against outdoor wind loads, and maintaining consistent thermal dissipation through an indoor radiator without fluid boiling or pressure drop.

02 // ENGINEERING & DFM SOLUTION

Formulated exact mathematical parabolic coordinate curves in SolidWorks 3D CAD to optimize focal line geometry. Performed structural FEA on the triangulated A-frame chassis to withstand outdoor wind forces and CFD thermal-fluid analysis to predict convective heat transfer coefficients inside the copper receiver pipe. Built a dual-axis tilt tracking mechanism, integrated a 12V DC circulation pump with reservoir tank, and successfully fabricated, assembled, and validated the complete working prototype in the university manufacturing laboratory.

03 // MODELING & TOLERANCING HIGHLIGHTS
—Parametric parabolic surface profile generator ensuring exact focal line alignment on copper receiver
—Weldment structural A-frame chassis with kinematic tilt-adjustment quadrant arc
—Closed-loop hydronic plumbing integration (copper tube, high-temp hoses, radiator, fluid tank & pump)
—Thermal CFD and structural FEA verification of fluid flow velocity and frame stress under gust loads
TECHNICAL SPECIFICATIONS
Aperture & Geometry:1800mm Span x 900mm Focal Depth
Focal Receiver Tube:High-Conductivity Copper Absorber Pipe (Ø 22mm)
Thermal Efficiency:64.8% Peak Solar-to-Thermal Conversion
Working Fluid:Water-Glycol Closed Hydronic Loop
Chassis & Tracking:Structural Steel A-Frame with Manual Tilt Tracking Arc
Heat Exchanger:Automotive Aluminum Fin Radiator Unit
Fluid Temp Range:85°C to 110°C Operating Temperature
FEA SIMULATION DATA
Max Stress:48.6 MPa (Structural A-Frame under 45 km/h Wind Load)
Safety Factor:4.8 (High Structural Durability)
Optimization:Optimized Triangular Truss (32% lighter than solid channel)
QUANTITATIVE RESULTS
✓Achieved 90°C+ thermal fluid output temperature under direct sunlight during live testing
✓Demonstrated 64.8% peak collector efficiency validated through experimental thermal trials
✓Successfully fabricated and assembled full-scale physical working prototype from SolidWorks CAD model
✓Completed full thermodynamic calculations, CFD simulation reports, and production drawings for BS Capstone Defense
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Haris demonstrated outstanding mastery of thermodynamics, structural CAD design, and hands-on manufacturing. The solar parabolic trough prototype achieved remarkable thermal performance during live field trials and was awarded top distinction in the BS Capstone Defense.
BS Mechanical Engineering Department — Capstone Project Evaluation Committee, National University of Technology (NUTECH)