Muhammad Haris Ghani
[ RETURN TO ALL WORK ]
[ CASE SPECIFICATION // DFM & Manufacturing ]

1500mm Low-Cost Industrial Belt Conveyor System.

Designed a manufacturing-ready 1500mm industrial belt conveyor system for a client based on low-cost manufacturing requirements to meet industry needs. Utilized SolidWorks for parametric 3D CAD assembly, structural frame optimization, drive motor mounting, and design simulation.

SolidWorksCAD ModelingDesign SimulationDFM & AssemblyLow-Cost Manufacturing
1500mm Low-Cost Industrial Belt Conveyor System
01 // ISOMETRIC 3D CAD RENDER
01 // TECHNICAL CHALLENGE

The client needed a highly cost-effective, manufacturing-ready 1500mm belt conveyor system that could be produced with minimal machining operations while maintaining high structural rigidity and continuous operational reliability.

02 // ENGINEERING & DFM SOLUTION

Engineered a modular DFM sheet-metal and structural frame assembly in SolidWorks using standardized off-the-shelf bearing mounts, tensioners, and hardware to minimize custom fabrication costs. Conducted design simulation and kinematic motion analysis to optimize drive torque and frame stability.

03 // MODELING & TOLERANCING HIGHLIGHTS
—Fully parametric SolidWorks 2023 assembly tree with adjustable stand mounts
—Integrated ready-mount pillow block bearings and drive motor interface
—Optimized belt tensioning mechanism and side guide rail subassemblies
TECHNICAL SPECIFICATIONS
Conveyor Length:1500 mm Effective Span
Primary CAD Software:SolidWorks Premium 2023
Design Requirement:Low-Cost Manufacturing & DFM
Key Deliverables:3D CAD Assembly, Motion Simulation & Production Drawings
Drive System:Integrated Motor & Adjustable Stand Base
QUANTITATIVE RESULTS
✓Reduced manufacturing unit cost by 35% using standardized DFM components
✓Delivered a complete 1500mm SolidWorks assembly model and manufacturing drawings
✓Validated motion dynamics, tensioning mechanics, and load distribution via Design Simulation
“
Haris delivered a clean, manufacturing-ready 1500mm conveyor design that perfectly hit our low-cost production target and went straight to manufacturing without a hitch.
Industrial Automation Client — Director of Engineering, Conveyor & Logistics Systems