HARIS // ENGINEERING

SYS_INIT: OKCAD_LOAD: 0%SPEC_REV: 2026.4
X: 0.0 | Y: 0.0 | Z: 0.00
BACK TO ALL PROJECTS
DFM & Manufacturing

1500mm Low-Cost Industrial Belt Conveyor System

Designed a manufacturing-ready 1500mm industrial belt conveyor system for a client based on low-cost manufacturing requirements to meet industry needs. Utilized SolidWorks for parametric 3D CAD assembly, structural frame optimization, drive motor mounting, and design simulation.

SolidWorksCAD ModelingDesign SimulationDFM & AssemblyLow-Cost Manufacturing
1500mm Low-Cost Industrial Belt Conveyor System
3D CAD RENDER // EXPLODED STRUCTURAL VIEW

Engineering Challenge

The client needed a highly cost-effective, manufacturing-ready 1500mm belt conveyor system that could be produced with minimal machining operations while maintaining high structural rigidity and continuous operational reliability.

Applied CAD & DFM Solution

Engineered a modular DFM sheet-metal and structural frame assembly in SolidWorks using standardized off-the-shelf bearing mounts, tensioners, and hardware to minimize custom fabrication costs. Conducted design simulation and kinematic motion analysis to optimize drive torque and frame stability.

Key Modeling & Surfacing Highlights

Fully parametric SolidWorks 2023 assembly tree with adjustable stand mounts
Integrated ready-mount pillow block bearings and drive motor interface
Optimized belt tensioning mechanism and side guide rail subassemblies
ENGINEERING SPECIFICATIONS
Conveyor Length:1500 mm Effective Span
Primary CAD Software:SolidWorks Premium 2023
Design Requirement:Low-Cost Manufacturing & DFM
Key Deliverables:3D CAD Assembly, Motion Simulation & Production Drawings
Drive System:Integrated Motor & Adjustable Stand Base

Quantitative Deliverable Results

Reduced manufacturing unit cost by 35% using standardized DFM components
Delivered a complete 1500mm SolidWorks assembly model and manufacturing drawings
Validated motion dynamics, tensioning mechanics, and load distribution via Design Simulation

"Haris delivered a clean, manufacturing-ready 1500mm conveyor design that perfectly hit our low-cost production target and went straight to manufacturing without a hitch."

Industrial Automation Client
Director of Engineering · Conveyor & Logistics Systems